DIGITAL SPRING COILING MACHINE produces Bonnell type spring from steel wire. The electronically controlled systems improve the quality of spring and its ease of use. It can finish entire working procedure of coiling, knotting, heat-treatment and whole line out-put in a single production cycle. It is possible to produce various spring sizes. Thanks to the easily accessible regulation parts, the change-over times are extremely short: about20-40 minutes. Electronic units improve each step of the production. Mechanical regulation parts can be easily accessed. Parts prone to wear are limited to a minimum and their replacement has been rendered even easier. Automatic lubrication greatly prolongs the machine life. The optional soundproof protection cabin and its innovative shape does not hinder accessing control units. The coiler utilizes a fully integrated computerized and Programmable Logic Controller (PLC) and Servo control system with two CPU and high sensitivity touch screen to reach remote-control support. All machine functions include wire feeding length, heat treatment, lubrication and self-protecting are automatically controlled.
CRUSHING MACHINE This machine is primarily utilized for the
purpose of crushing sponge scrap and cloth
waste, thereby breaking them down into
granules. It boasts of a high level of effciency
capable of crushing materials at a rapid pace
with exceptional proffciency
AUTOMATIC POCKETED SPRING MACHINE
AUTOMATIC POCKETED SPRING MACHINE Introducing our exceptionally effective and well-received automated
pocket spring machine. It serves as the ultimate solution for all your
pocket spring manufacturing requirements..
COMPUTERIZED SINGLE NEEDLE QUILTING MACHINE
COMPUTERIZED SINGLE NEEDLE QUILTING MACHINE This machine is widely used for quilting foam of different thickness with supreme level of
precision and ingenuity. It features automatic cross cutting and side cutting and can also
edit and modify patterns through the operating system. Resulting in a highly finished quilt
for your mattresses.
AUTOMATIC BONNELL SPRING BED NET MACHINE
AUTOMATIC BONNELL SPRING BED NET MACHINE APPLICATION & PERFORMANCE :
The purpose of this machine is to produce bed frames that are
equipped with Bonnell springs. It can make the bed frame from the
All the data of the spring can be adjusted by the touch screen of the
computer and no need to adjust the mechanical cam system. When
the springs are done, there is an automatic feeding system to make the
springs in line and push the whole line to the assembler, and then
assemble the springs from above and bottom at the same time. These
features enable to manufacture the bed frames in a manner that is
both cost-effective and time-effcient.
This is a high-speed thick fabrics mattress sewing machine, equipped with head. With advanced synchronous feeding and presser feet structure, the very thick materials can be processed easily yet with stable performance. Perfect sewing quality can be achieved. Up to 3,000RPM sewing speed keeps long stitch length. Synchronous feeding structure with excellent feeding performance, even very thick fabtrics can go through easily which is often failed in other types of sewing machines. Both thick and thin fabric can be easily processed. Automatic cooling and lubrication system and Taiwan servo motor, are the special features of this machine.
AUTOMATIC TAPE EDGE MACHINE
This automatic mattress tape edge machine is mainly used for taping edge of mattress panel and soft cushion. It is equipped with advanced chain stitch sewing Head. Rather than moving around, the head is fixed but can move up and down to adapt to different height of mattress. The angle of the head is adjustable. While working, the conveying belt drives the mattress to proceed. When one side is finished, this mattress machine can turn 90° automatically to start taping the next side. The taping of the corner is finished while turning. When the top four sides are completed, the machine can turn the mattress over for taping the other four sides. This machine needs only one operator and there is no need for him to move around or overturn the mattress manually. Thus higher efficiency and less labor is realized.
TAPE EDGE MACHINE
This automatic mattress tape edge machine is mainly used for taping edge of mattress panel and soft cushion.
-The sewing machine is Auto-lifting table, the chain stitch sewing head can move up and down to adapt to different height of mattress.
-This mattress sewing machine use advanced chain stitch sewing head.
-Variable speed for moving of carriage and sewing, auto-slowdown at corners.
-Straight, even and attractive seam.
-Equipped with level-adjusting device.
-Low noise, small vibration, stable performance
AUTOMATIC BONNELL SPRING ASSEMBLING MACHINE
Automatic Bonnell Spring Assembling Machine is specially designed for producing bonnell spring bed nets for mattresses, furniture and motor vehicle upholstery. The machine uses the automatic clamping device for shutting up and down to achieve synchronization of spring schedule string network. It can assemble upper and lower springs at the same time and it is operated only by one person. The user can set up machine for various sizes of spring units, the thickness of wire, the height of the spring and diameter of the end ring. The knotting of springs and the forwarding of spring units are performed automatically. In case of any machine failure the machine shuts down automatically and beeps alarm. Because of mechanical protection devices and safety switches, the machine guarantees maximum safety to operator. The technical parameters such as rolls can be set in computer. Control panel performs the machine settings and displays messages on LCD Display to the operator. Machine is also equipped with horn that is warning about completing spring unit. Mobile button box is another device in the assembling machine that will lighten the work of operator. So that it is more safe and user-friendly.
MATTRESS LABEL MACHINE
This machine adopts link thread,large rotating hook,needle bar swing up and down simultaneously feeding,forming zigzag lock stitch. The beautiful appearance,reasonable structure, the use of automatic oil lubrication system, making it smooth operation,low noise, reasonable swing needle body, making the machine zigzag peace sutural converted freely up and down simultaneously feeding structure makes it easy to operate,sewing good effect,beautiful stitches. With all these features, this machine suture beautiful labels on the mattress and makes it more attractive.
This machine is widely used for making high-quality mattress, bedding covers. Needle bar and plate adopt double rocker mechanical manufacturing process. This effectively avoids the lube and the fabric getting dirty. It automatically stop when the upside or bottom thread is broken, and both up and down safety infrared protection. Delta VFD (variable-frequency driver) drives main shaft (Z shaft), Panasonic servo driver & motor control the saddle (X shaft) and roller (Y shaft). Both serial patterns and Tack & Jump patterns (360° and 180°) are available. Controlling system based on Windows, CAD drawing. Automatic stop when pre-set processing length is finished, which is saving labor and easy operation. It automatically detects the machine running condition. Stronger machine body makes it run more silently and stably.
COMPUTERIZED PANEL CUTTER MACHINE
This is used to crosscut, slitting and edge trimming the quilted fabric, and usually works in tandem with the quilting machine and rolling device, but it can also run alone.
- 5.6” touch screen , large screen for ease of operation
- CE certificate for all the electrical parts used (guarantees the long life of the machine)
- Slitting blades equipped with safety protection covers
- Electric controls for length cutting blades and pneumatic sharpening device
- Cross cut in each direction which shortens the time for round trip movement of crosscut blade
- With thin material detecting devices, sound effects even for processing margin trim of 5 mm thickness materials
- Roller pressure is by pneumatic lift cylinder
- Feed-in top with synchronous material feeding technology, then the pressure will be even, and feeding
will be levelling off.
- The length detecting sensor can be quickly and accurately adjusted by a manual wheel. very suitable for
customers who frequently change the length of cut
- Fabricated steel frame machine, advanced design for precise cross and length cutting with high efficiency.
SINGLE-NEEDLE LONG-ARM SEWING MACHINE
It is mainly used for sewing the applique for mattress. With upper and lower shafts as well as Taiwan servomotor, this machine can automatically locate the needle. Equipped with presser foot lifting device, the machine can achieve better applique. It really makes the thick mattress more beautiful.
VERTICAL FOAM CUTTING MACHINE
The Vertical Foam Cutting Machine from ASE is designed to provide a reliable means of trimming the sides of flexible PU foam blocks and to split bigger blocks in desired sizes. These machines are also used for cutting thick sheets & sofa cushions. It is noiseless and easy to operate. The standard machine is equipped with following features.
- Aluminum table top for free movement of P.U. Foam blocks.
- Adjustable Rest Plate.
- Strong table frame on bearing slides for easy operation.
- Manual break for the table for fast stopping.
- Slitting section with balanced blade-wheels.
- Upper and lower band knife guidance.
- Electric blade drive motor.
- Motorized grinding attachment with adjustable cup stones.
TAPE EDGE SEWING HEAD
300UBS is a double lock chain stitch sewing head suitable for almost all models of tape edge machine in the market today. The 300UBS Tape Edge Sewing Head is a proven design in the mattress industry. It offers fast reliable production with speeds of 3500spm.